A smart solution architecture is the basis for smooth operations. FactoryPal’s architecture supports business, information, and technical excellence, furthermore it guarantees information available across devices and transparency across teams.
Optimize your line performance with real-time notifications when production parameters are deviating from the algorithmically defined centerline. Operators can apply the recommendations and provide feedback to ensure a smoother production run optimized for speed and stability.
Boost the efficiency of your operations by using data intelligence combined with machine learning to provide automatic recommendations on optimal centerline parameters per product/ machine.
Discover a best-match version and correlating parameters to improve settings based on past performance
Monitor the adoption of recommended parameter values to match the calculated centerline. Your shop floor teams actively take part in improving efficiency per product/ machine by providing parameter feedback and revisions.
Bring data from your ERP system and integrate your production plan to observe real-time status and statistics of your production batch. Empower your operations teams in their daily work and make product specifications accessible where they need it.
Logging all activities by hand is error prone and tedious. An automatic log of all digital shift activities helps you better understand shift dynamics so you can optimize more efficiently.
Get a live overview on your production status, volume, speed and performance losses. Visualize real-time shift KPI's and historic performance of your manufacturing lines.
Enrich your machine data with qualitative operator input (e.g. downtime reasons and comments) to generate top-notch downtime reports – simplify future troubleshooting and save time and resources.
Digitize your teams shift handover by generating holistic reports with minimal effort and standardized KPIs. Eliminate unreliable paper-based reporting and time-consuming double work.
Study daily production statistics in one comprehensive view: production volume, production speed, line availability, downtimes, alarms, and more.
Zoom in on major production breakdowns and issues; analyze what caused interruptions and reduced speed in the past days, this will give you insights on what is causing most downtimes, so you can better plan ahead.
Production performance at one glance – clearly visualize how your machines are performing and where the biggest production losses and bottlenecks occur. Efficiently plan improvement initiatives and focus on the right topics to increase OEE.
Analyze the downtime (planned and unplanned) and speed loss across the entire production line. Identify the machines causing the biggest problems and gain insights on how to improve machine uptime and performance.
Automated analysis of machine alarms with anomaly functionality easily presented in a heatmap. It allows an early identification of problems and systematic planning of maintenance.
Closely monitor your production performance – not only by production line but also per product. Discover issues related to the production of specific products.
Level up your performance analytics with custom dashboards. Connect KPIs and metrics across your production line and reveal new insights.